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#71473 - 01/16/05 09:25 PM Cutting Valve Cover?
SiAdam Offline
Post Master Supreme


Registered: 07/22/01
Posts: 19274
Loc: WV
I bought some adj cam gears and need to trim my valve cover so they are easily adj....(boosted car, dyno session, not looks)

Anyway....what is the best way to do so?

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05 Berlina Black S2000 700whp / 500wtq
Built, not bought.

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#71474 - 01/17/05 02:36 PM Re: Cutting Valve Cover?
Sir Ironpool Offline
Sponsored by Toyota
Post Master Supreme


Registered: 03/12/01
Posts: 71803
Loc: Long Beach, CA
A carbide metal cutting hole saw would work. It would be best if you had a drill press to do it, but a hqndheld would work too.
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#71475 - 01/18/05 05:38 AM Re: Cutting Valve Cover?
Unjockable Offline
Post Master


Registered: 09/25/01
Posts: 2513
Loc: Orange County
what's a good way of doing it staight up cut on the sides? (no moon cut)
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#71476 - 01/18/05 10:46 AM Re: Cutting Valve Cover?
Sichology101 Offline
Member


Registered: 04/29/03
Posts: 801
Loc: SouthEast
Use a horizontal band saw, there is a slight angle on the side you want removed if you lay it flat as if it were on the cylinder head, it will cut more off the bottom than the top so compensate for this, it doesn't look bad and most people won't notice. Or you can wedge the back side up and make a straight cut. Don't have a saw? Go to a machine shop.
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#71477 - 01/18/05 08:13 PM Re: Cutting Valve Cover?
garden_gnome Offline
Post Master Jr


Registered: 08/13/02
Posts: 1860
Loc: red deer, alta
my buddy used a jigsaw and then cleaned it up with a die grinder.
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#71478 - 01/21/05 06:17 PM Re: Cutting Valve Cover?
SiAdam Offline
Post Master Supreme


Registered: 07/22/01
Posts: 19274
Loc: WV
Thanks guys....I was wondering the best way to moon cut it...I should have clarified...

Any pointers.....
_________________________
05 Berlina Black S2000 700whp / 500wtq
Built, not bought.

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#71479 - 01/23/05 11:46 PM Re: Cutting Valve Cover?
SiAdam Offline
Post Master Supreme


Registered: 07/22/01
Posts: 19274
Loc: WV
bump
_________________________
05 Berlina Black S2000 700whp / 500wtq
Built, not bought.

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#71480 - 01/31/05 09:40 AM Re: Cutting Valve Cover?
SiAdam Offline
Post Master Supreme


Registered: 07/22/01
Posts: 19274
Loc: WV
I doubt anyone cares, but I bought myself a dremel and used a cutting wheel...not the cheapo discs...

Scored the area I needed to cut, then broke it out with a pair of plyers...wored great....cleaned it up with the little mini sanding accessorie...

Hope that helps..doesn't look have bad for a DIY....
_________________________
05 Berlina Black S2000 700whp / 500wtq
Built, not bought.

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#71481 - 02/01/05 05:55 AM Re: Cutting Valve Cover?
overextended Offline
Newbie


Registered: 10/30/04
Posts: 11
Loc: Northeastern Pa
I just had a guy at a constuction site use a chop saw It is aluminum so it won't hurt the blade and the cut is perfect.
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#71482 - 02/01/05 11:59 AM Re: Cutting Valve Cover?
baisaacs Offline
Jr Member


Registered: 12/10/99
Posts: 628
Loc: Burnsville MN
got pics? ive been wanting to do mine.
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#71483 - 02/01/05 11:29 PM Re: Cutting Valve Cover?
SamuraiSam Offline
Post Master Sr


Registered: 07/29/02
Posts: 8828
Loc: Bellingham, WA
i would do it with a Dremel and a carbide mandel cutter that you can do a rough-cut with and then grind the rest off.
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